On the Effect of Cooling Rate and Input Parameters on the Results of Thermal Analysis of Al-7.5%Si Alloys Continuously Cooled in Test Cups

The paper presents a follow-up on the subject of the use of thermal analysis for the generation of fraction solid evolution in cast alloys, particularly in aluminum—silicon alloys. It discusses in detail the importance of correctly determining the characteristic temperatures of the cooling curve, including the beginning of solidification, the eutectic temperature, and the end of solidification. It demonstrates the importance of the smoothing techniques applied to the experimentally recorded temperature (cooling curve). Newtonian and Fourier analyses are used to generate the evolution of fraction of solid and the latent heat on cups of different diameters, to assess the effect of cooling rate for Al-7.5%Si alloys. Calculation results are compared with the literature data. It was found that the maximum temperature of the alloy in the cup affected the overall results.