An Electrochemical Study of the Degradation of ASTM A210-A1, ASTM A213-T22 and ASTM A213-T91 Steels into Nitrate Salts as a Function of Temperature

The high-temperature corrosion behavior of A1, T22, and T91 steels was investigated in molten nitrate salts at 400, 500, and 600 °C during 100 h of exposure. The combined influence of temperature and chromium content on corrosion kinetics and oxide-scale stability was evaluated using open-circuit potential (OCP), linear polarization resistance (Rp), electrochemical impedance spectroscopy (EIS), scanning electron microscopy, X-ray diffraction, and cross-sectional elemental mapping. OCP measurements showed a progressive shift toward more negative potential with increasing temperature, indicating enhanced oxidation tendency. Electrochemical measurements revealed a systematic decrease in Rp and impedance magnitude as temperature increased, confirming accelerated corrosion kinetics and reduced interfacial resistance. EIS spectra exhibited two characteristic time constants associated with the outer corrosion products and the inner metal/oxide interface. Significant differences in scale growth were observed depending on alloy composition. At 600 °C, oxide thickness reached approximately 700–800 μm for A1, ~100 μm for T22, and ~10 μm for T91. Chromium-containing steels promoted the formation of a compact Cr-rich inner oxide layer that improved scale adhesion and suppressed the exfoliation phenomena observed in A1 steel. Overall, temperature controls corrosion kinetics, whereas chromium content governs oxide-scale compactness and long-term stability in molten nitrate environments.