Application of Additive Manufacturing Technology in Marine Equipment: A Review

Additive manufacturing (AM), also known as three-dimensional (3D) printing, has emerged as a revolutionary digital near-net-shape manufacturing technology, offering innovative solutions for the design and fabrication of complex, high-performance structures and equipment. This paper reviews the recent advancements and applications of metal AM technologies in the marine sector. Firstly, the principles and characteristics of three most widely adopted metal AM processes in this field are introduced: laser powder bed fusion (L-PBF), directed energy deposition (DED), and wire arc additive manufacturing (WAAM). Subsequently, the application status of metal AM is summarized in four key marine sectors: propulsion systems, underwater vehicle housings and structures, hull structures and shipboard equipment and components, as well as marine equipment repair and emergency support. Building on this, the major challenges for metal AM applications in the marine environment are further discussed, including the fabrication of large-scale components, standardization of materials and processes, integration of smart manufacturing and digital technologies, and sustainability and circular manufacturing. Finally, future trends are projected toward higher efficiency, intelligence, and environmental sustainability. It is indicated that metal AM will fundamentally reshape the manufacturing mode of marine equipment and support its high-performance, low-cost, intelligent and rapid-response development.