Control by Surfactant Influence: Characterization and Efficiency of Capsaicin-Loaded PLGA Nanoparticles Fabricated in a Microfluidic Device

The production of polymeric nanoparticles using microfluidic systems holds great potential for controlled drug delivery applications. In this study, the effects of flow parameters and surfactant properties on the characteristics of PLGA (Poly (lactic-co-glycolic acid)) nanoparticles were systematically investigated. First, the total flow rate (TFR) and flow rate ratio (FRR) were optimized to ensure stable droplet formation. Subsequently, the effects of different surfactant types (anionic, cationic, and nonionic) and their varying concentrations were evaluated. Using the selected parameters, capsaicin-loaded PLGA nanoparticles were successfully produced. The particles were prepared using a microfluidic platform, and the organic phase was subsequently removed via solvent evaporation. The resulting formulations were comprehensively characterized in terms of particle size, polydispersity index (PDI), zeta potential, and encapsulation efficiency (%EE). Additionally, the in vitro release profiles and cytotoxicity of capsaicin-loaded nanoparticles were evaluated. This study aimed to elucidate the decisive role of surfactant parameters in the microfluidic production of PLGA nanoparticles and to contribute to the development of optimized and reproducible formulations.