A Review of Gas-Sensitive Materials for Lithium-Ion Battery Thermal Runaway Monitoring

Lithium-ion batteries (LIBs) face the safety hazard of thermal runaway (TR). Gas-sensing-based monitoring is one of the viable warning approaches for batteries during operation, and TR warning using semiconductor gas sensors has garnered widespread attention. This review presents a comprehensive analysis of the latest advances in this field. It details the gas release characteristics during the TR failure process and identifies H2, electrolyte vapor, CO, CO2, and CH4 as effective TR warning markers. The core of this review lies in an in-depth critical analysis of gas-sensing materials designed for these target gases, systematically summarizing the design, performance, and application research of semiconductor gas-sensing materials for each aforementioned gas in battery monitoring. We further summarize the current challenges of this technology and provide an outlook on future development directions of gas-sensing materials, including improved selectivity, integration, and intelligent advancement. This review aims to provide a roadmap that directs the rational design of next-generation sensing materials and fast-tracks the implementation of gas-sensing technology for enhanced battery safety.