A Gas Production Classification Method for Cable Insulation Materials Based on Deep Convolutional Neural Networks

As a non-invasive diagnostic technique, evolved gas analysis (EGA) holds significant value in assessing the insulation conditions of critical equipment such as power cables. Current analytical methods face two major challenges: insulation materials may undergo multiple aging mechanisms simultaneously, leading to interfering characteristic gases; and traditional approaches lack the multi-label recognition capability to address concurrent fault patterns when processing mixed-gas data. These limitations hinder the accuracy and comprehensiveness of insulation condition assessment, underscoring the urgent need for intelligent analytical methods. This study proposes a deep convolutional neural network (DCNN)-based multi-label classification framework to accurately identify the gas generation characteristics of five typical power cable insulation materials—ethylene propylene diene monomer (EPDM), ethylene-vinyl acetate copolymer (EVA), silicone rubber (SR), polyamide (PA), and cross-linked polyethylene (XLPE)—under fault conditions. The method leverages concentration data of six characteristic gases (CO2, C2H4, C2H6, CH4, CO, and H2), integrating modern data analysis and deep learning techniques, including logarithmic transformation, Z-score normalization, multi-scale convolution, residual connections, channel attention mechanisms, and weighted binary cross-entropy loss functions, to enable simultaneous prediction of multiple degradation states or concurrent fault pattern combinations. By constructing a gas dataset covering diverse materials and operating conditions and conducting comparative experiments to validate the proposed DCNN model’s performance, the results demonstrate that the model can effectively learn material-specific gas generation patterns and accurately identify complex label co-occurrence scenarios. This approach provides technical support for improving the accuracy of insulation condition assessment in power cable equipment.