Exceptional Specific Shielding Effectiveness of TOCNFs@MXene Hybrid Films via Densification Engineering

The rapid advancement of communication technologies exacerbates severe electromagnetic interference (EMI) pollution. Conventional flexible shielding materials rely heavily on non-degradable petroleum-based polymers, aggravating the electronic waste crisis. To address this dual challenge, sustainable biomass-derived TEMPO-oxidized cellulose nanofibrils (TOCNFs) emerge as ideal structural substrates. However, their intrinsic electrical insulation necessitates integrating conductive two-dimensional (2D) MXene, which suffers from severe self-restacking and brittleness. Herein, TOCNFs@MXene hybrid films are manufactured via vacuum filtration and hot-pressing densification. TOCNFs inhibit MXene self-restacking, constructing a highly ordered layered architecture via a dense hydrogen-bonded network. The optimized ultrathin film T5@M20 (~4.92 μm) exhibits an electrical conductivity of 1.09 × 106 ± 5.06 × 104 s m−1 and an X-band shielding effectiveness (SETotal) of 25.55 dB. Demonstrating an ultrahigh thickness-normalized specific shielding effectiveness (SSE/t) of 51,934.72 dB·cm2·g−1, this sustainable architecture shows exceptional potential for next-generation flexible electronics.