Comprehensive Analysis of Gypsum Mortar with Glass Waste Aggregates as a Substitute for Sand

Gypsum has been used as a building material for a long time due to its environmental friendliness, exceptional fire performance, and ease of use. However, it is also known to have poor moisture resistance and lower mechanical performance. Construction and demolition wastes, which can cause many environmental issues if not properly managed, are increasingly recycled as reinforcement materials in gypsum mortar. This study aims to assess the effect of incorporating fine glass waste aggregates into gypsum mortars on their physical, mechanical, and adhesive properties. The effect of replacing sand from 0% to 100% by glass waste in gypsum mortar was investigated using various tests and analyses including scanning electron microscopy (SEM), X-ray diffraction (XRD), thermal analysis (DTA and TGA), setting time, flexural and compressive strengths, adhesive, surface hardness, water absorption, thermal conductivity, and ultrasonic pulse velocity. The results obtained emphasize that glass waste can substitute sand in gypsum mortar, even when used at high replacement levels. Replacing all the sand in mortar with glass waste results in a 11% increase in porosity, a 9% decrease in density, and a 53% decrease in thermal conductivity, while still maintaining acceptable mechanical performances. The adhesive strength shows a great dependence on the nature of the substrate.