Three-Dimensional Modeling of Full-Diameter Micro–Nano Digital Rock Core Based on CT Scanning

Characterizing tight reservoirs is challenging due to the complex pore structure and strong heterogeneity at various scales. Current digital rock physics often struggles to reconcile high-resolution imaging with representative sample sizes, and 3D digital cores are frequently used primarily as visualization tools rather than predictive, computable platforms. Thus, a clear methodological gap persists: high-resolution models typically lack macroscopic geological features, while existing 3D digital models are seldom leveraged for quantitative, predictive analysis. This study, based on a full-diameter core sample of a single lithology (gray-black shale), aims to bridge this gap by developing an integrated workflow to construct a high-fidelity, computable 3D model that connects the micro–nano to the macroscopic scale. The core was scanned using high-resolution X-ray computed tomography (CT) at 0.4 μm resolution. The raw CT images were processed through a dedicated pipeline to mitigate artifacts and noise, followed by segmentation using Otsu’s algorithm and region-growing techniques in Avizo 9.0 to isolate minerals, pores, and the matrix. The segmented model was converted into an unstructured tetrahedral finite element mesh within ANSYS 2024 Workbench, with quality control (aspect ratio ≤ 3; skewness ≤ 0.4), enabling mechanical property assignment and simulation. The digital core model was rigorously validated against physical laboratory measurements, showing excellent agreement with relative errors below 5% for key properties, including porosity (4.52% vs. 4.615%), permeability (0.0186 mD vs. 0.0192 mD), and elastic modulus (38.2 GPa vs. 39.5 GPa). Pore network analysis quantified the poor connectivity of the tight reservoir, revealing an average coordination number of 2.8 and a pore throat radius distribution of 0.05–0.32 μm. The presented workflow successfully creates a quantitatively validated “digital twin” of a full-diameter core. It provides a tangible solution to the scale-representativeness trade-off and transitions digital core analysis from a visualization tool to a computable platform for predicting key reservoir properties, such as permeability and elastic modulus, through numerical simulation, offering a robust technical means for the accurate evaluation of tight reservoirs.