Novel Robotic Test Rig for Camshaft Geometry Measurement with a Collaborative Robot

This paper presents the design and experimental validation of an innovative robotic test stand for measuring camshaft cam geometry, intended to support preventive quality control in high-volume production. The proposed solution integrates a collaborative robot with a dedicated measurement setup to enable repeatable positioning of the inspected camshaft and automated acquisition of geometric features critical for functional performance. A complete measurement methodology was developed, including the measurement sequence, data acquisition procedure, and processing of the recorded signals to determine key cam geometry parameters. To verify the reliability of the proposed approach, measurement results obtained using the robotic stand were compared with reference data acquired using conventional metrology tools and standard inspection procedures. Experimental studies confirmed that the developed stand provides repeatable measurement results, enabling the stable identification of the examined geometric features across repeated trials. Moreover, a high level of agreement was observed between the measurement data obtained using the proposed method and the reference measurements, demonstrating the suitability of the cobot-based test stand for preventive quality control applications in industrial environments. The concept presented offers a scalable and flexible alternative to manual inspection and dedicated special-purpose gauges, with potential benefits in terms of inspection throughput and standardization of quality control workflows. The novelty of the approach lies in the indirect ultrasonic measurement model combined with a quadrant-based sensor orientation strategy and repeatable 90° camshaft indexing, enabling full-profile acquisition within the robot workspace.