Moisture Reduction and Particle Charging Promotion for Enhanced Electrostatic Separation of Coal Gasification Fine Slag by Molecular Sieve

As an efficient dry separation technology, electrostatic separation exhibits significant potential for application in the sorting and recovery of carbon-rich resources from coal gasification fine slag (CGFS). The small particle size and high moisture content of CGFS particles are the main factors affecting the efficiency of separation. This study proposes a method integrating particle moisture reduction and charging promotion based on molecular sieves, with the aim of investigating its feasibility in improving the electrostatic separation efficiency of CGFS particles. The results indicate that molecular sieves can effectively adsorb moisture from the ambient humid air and the surface of particles, allowing for rapid drying of wet particles. The reduction in moisture content on the particle surfaces significantly promotes their charging capability, creating favorable conditions for electrostatic separation. After molecular-sieve-assisted charging enhancement, the carbon content in the ash-enriched positive plate product decreased by 4.96%, while the carbon content in the carbon-enriched negative plate product increased by 12.15%, indicating a significant improvement in carbon–ash separation efficiency. Correspondingly, the decarbonization efficiency of the positive plate and carbon recovery efficiency of the negative plate were increased by 21.30% and 52.17%, respectively. Furthermore, when the moisture content exceeds 10%, the phenomenon of inter-particle agglomeration can adversely affect the separation of carbon and ash particles. The most suitable operating conditions are a moisture content no higher than 10%, an electric field density of 30 kV/m, a filling molecular sieve of 400 g, and a gas velocity of 12 m/s (volumetric flow rate 84.78 m3/h). In practical industrial applications, it is advisable to consider pre-treating the particles for drying or employing secondary separation to enhance sorting accuracy.