SAW-Based Active Cleaning Cover Lens for Physical AI Optical Sensors

This paper presents a cover lens concept for camera modules based on surface acoustic waves (SAW) to mitigate the degradation of physical AI optical sensor field-of-view performance caused by surface contamination. The proposed approach utilizes a single-phase unidirectional transducer (SPUDT) that intentionally breaks left–right symmetry through a geometrically asymmetric electrode array to generate SAW, thereby removing droplet contamination. First, the acoustic streaming induced inside a single sessile droplet by the SAW was visualized, and the dynamic behavior of the droplet upon SAW actuation was observed using a high-speed camera. The internal flow developed into a recirculating vortex structure with directional deflection relative to the SAW propagation direction, indicating a symmetry-broken streaming pattern rather than a purely symmetric circulation. Upon the application of the SAW, the droplet was confirmed to move a total of 7.2 mm along the SAW propagation direction, accompanied by interfacial deformation and oscillation. Next, an analysis of transport trajectories for five sessile droplets dispensed at different y-coordinates (y1–y5) revealed that all droplets were transported along the x-axis regardless of their initial positions. Furthermore, the analysis of transport velocity as a function of droplet viscosity (1 cP and 10 cP) and volume (2 μL, 4 μL, and 6 μL) demonstrated that the transport velocity gradually increased with driving voltage but decreased as viscosity increased under identical actuation conditions. Finally, the proposed cover lens was applied to an automotive front camera module to verify its effectiveness in improving object recognition performance by removing surface contamination. Based on its simple structure and driving principle, the proposed technology is deemed to be expandable as a surface contamination cleaning technology for various physical AI perception systems, including intelligent security cameras and drone camera lenses.