Research on the Influence of Welding Heat Source and Welding Speed on Welding Residual Stress and Temperature Field of H-Shaped Steel: A Numerical Simulation Study

To explore the influence mechanism of welding process parameters on the residual stress and temperature field of complex welded components, this paper takes H-shaped steel, which is widely used in engineering, as the research object. Based on the thermal-force coupling finite element method, a three-dimensional numerical model of its welding process is established using the ANSYS Workbench platform. Based on the heat conduction equation and structural constraint theory, in accordance with the classification criteria for thin plates and medium-thick plates in the standards of the International Institute of Welding, and in combination with the typical structural size characteristics, six sets of comparative working conditions were designed. The influence of two key parameters, namely, the welding heat source parameters and welding speed, on the welding residual stress and temperature field was analyzed in detail. The research results show that increasing the welding heat input will raise peak welding temperature and expand the range of the high-temperature zone, resulting in a significant increase in residual tensile stress in the weld zone after cooling. Increasing the welding speed can effectively reduce heat accumulation and decrease the temperature gradient, thereby lowering the peak residual stress by approximately 10% to 15%. Research reveals that, under the premise of ensuring thorough penetration, adopting a process combination of “lower heat input and higher welding speed” can effectively suppress the generation of welding residual stress in H-beams. The research results can provide a theoretical basis for the optimization of welding processes in actual production.