Energy and Exergy Assessment of a 250 MW Steam Boiler Under Partial Load Conditions: Comparative Analysis of Fuel Oil and Enhanced Crude Oil

This study presents a comprehensive thermo-energetic and exergetic assessment of a 250 MW steam boiler in a Cuban thermal power plant, operating under partial load conditions (plant: 62–66%; boiler: 58–61%). An integrated diagnostic methodology was developed and implemented in Mathcad 15 to evaluate key performance indicators, including thermal efficiency (ηtGV); exergetic efficiency (ηExGV); exergy destruction ratio (γExGV); steam generation index (IGv); and specific fuel consumption (BEsp). The methodology was applied to two fuels with contrasting thermophysical and chemical properties: fuel oil and Enhanced Crude Oil 650. The results indicate superior performance with fuel oil due to its higher heating value; however, efficiency losses were mainly attributed to operational factors such as excessive air supply (22.7–26.4%), heat transfer surface fouling, and inadequate maintenance. The analysis revealed significant deviations from design values—thermal efficiency (90.27–90.59%) and exergetic efficiency (