Comparative Study on the Wear Evolution Mechanisms and Damage Pathways of Pantograph–Catenary Systems Under Multiple Environmental Conditions Based on an Equivalent Parametrization Framework

Sliding contact wear at the pantograph–catenary interface directly impacts the current collection performance and power supply reliability of electrified railways. Addressing the challenges in multi-environmental wear studies—namely, fragmented modeling chains, inconsistent parameter calibrations, and prohibitive computational costs that hinder horizontal comparisons—this study develops an equivalent parameterized modeling framework tailored for engineering assessment. The framework encapsulates environmental effects as equivalent load increments and interface coefficient corrections, facilitating efficient multi-scenario parameter scanning within a 3D contact model. Findings reveal that environmental factors drive wear through a distinct “pressure-wear” nonlinear decoupling mechanism. In sandy environments, abrasive-mediated micro-cutting dominates, leading to a monotonic surge in wear depth as sand concentration increases, despite a buffered contact pressure response. In icing conditions, the synergy of low-temperature brittleness and geometric impact renders hotspot wear highly sensitive to temperature fluctuations. For salt spray conditions, the environmental impact is represented via equivalent corrections to the interfacial parameters; within this equivalent framework, the results suggest that salt spray intensity has a more pronounced effect on wear accumulation than humidity alone. This work reveals the divergence of dominant damage pathways across environments, offering a quantitative basis for the differentiated maintenance and remaining life estimation of pantograph–catenary systems in extreme climates.