Rain Erosion Atlas of Wind Turbine Blades for Japan Based on Long-Term Meteorological and Climate Dataset CRIEPI-RCM-Era2

Leading-edge erosion of wind turbine blades caused by repeated raindrop impingement can significantly reduce power output and increase maintenance costs. This study develops a rain erosion atlas for Japan over 11 years from 2006 to 2016 based on the CRIEPI-RCM-Era2 dataset. The NREL 5 MW, DTU 10 MW, and IEA 15 MW wind turbines were employed to evaluate the incubation time (erosion onset time) of commercial polyurethane-based coating at the blade tip. Erosion progression was simulated using an empirical damage model that relates raindrop impingement and impact velocity to the incubation time. The rain erosion atlas reveals a clear correlation between wind turbine size and erosion risk: the NREL 5MW turbine shows an incubation time of 3–12 years, the DTU 10MW turbine 1–4 years, and the IEA 15MW turbine 0.5–2 years. Shorter incubation times are observed on the Pacific Ocean side, where annual precipitation is higher than on the Sea of Japan side. Additionally, the influence of coating degradation due to ultraviolet radiation was assessed using solar radiation data, revealing a further reduction in incubation time on the Pacific Ocean side. Finally, the potential of erosion-safe mode operation was examined, demonstrating its effectiveness in alleviating erosion progression.