Fiber Parameters Optimization from Waste PET Bottles for Enhanced Concrete Strength Using Response Surface Methodology

’This study investigates the mechanical performance of concrete reinforced with recycled polyethylene terephthalate (PET) fibers obtained from discarded plastic bottles, aiming to promote sustainable waste reuse in construction materials. Previous studies on PET fiber reinforced concrete have mainly examined the influence of fiber length and content separately, without considering their combined effects on mechanical properties. In this work, the interactions between fiber length, volume fraction, and mechanical behavior were systematically analyzed using a Central Composite Design (CCD) within the framework of Response Surface Methodology (RSM). Concrete incorporating recycled PET fibers was evaluated at three volume fractions (0.3%, 0.8%, and 1.3%) and three lengths (20 mm, 40 mm, and 60 mm), while maintaining a constant water-to-cement ratio. Sixty specimens were tested to assess both fresh and hardened properties. The greatest loss of workability occurred for the mix containing 1.3% fibers with a length of 60 mm, corresponding to about a 25% reduction compared with the control. Response Surface Methodology (RSM) based on a Central Composite Design (CCD) identified 0.3% fiber content and 40 mm length as the optimal combination, representing the mix that simultaneously maximized both compressive (26 MPa) and tensile strengths (3 MPa) according to the predictive model.