An AI/ML-Powered Workflow for End-to-End Cell Line Development

Abstract The generation of clonal CHO cell lines is foundational to biologics manufacturing; however, labor-intensive cell culture workflows predominate in the field. We created the CLAIRE (Cell Line AI Recognition and Evaluation) tool to streamline end-to-end cell line development by integrating deep-learning image analysis with automated liquid handling. We benchmarked three object detection models for monoclonality verification and found DETR provides superior accuracy (>0.90 F1-score) in identifying single cells. To quantify the outgrowth of cell lines, we evaluated multiple zero-shot SAM2 segmentation models against a feature-based estimation method. Feature-based detection successfully identified diverse cell colony types while less robust performance was observed for SAM2 models, particularly for sparse density colonies. The pre-trained DETR and feature-based detection models were wrapped in a task-focused user interface that outputs cell line hitpick lists compatible with a Lynx LM1800 liquid handler in addition to custom scripts automating cell passaging and sampling. This approach yielded an end-to-end 36 day CLD workflow capable of generating high-titer cell lines for multiple complex antibody structures. Here, we open-access our trained models, user interface, and Lynx automation scripts to provide a modular toolkit useful for clonal cell line engineering projects. Graphical Abstract